If you’re planning to order custom patches in Canada, your biggest question is probably: “How much will my custom patches cost?”
The truth is, patch pricing depends on:
- Patch type
- Size
- Quantity
- Backing
- Number of colors
- Design complexity
This guide breaks down real Canadian pricing, so you know EXACTLY what to expect before ordering.
Average Custom Patch Prices in Canada
Embroidered Patches
2-inch: $1.20 – $1.80
3-inch: $1.60 – $2.40
4-inch: $2.20 – $3.20
PVC Patches
2-inch: $1.70 – $2.40
3-inch: $2.00 – $3.00
4-inch: $2.50 – $4.00
Woven Patches
2-inch: $1.30 – $2.00
3-inch: $1.60 – $2.40
4-inch: $2.10 – $3.20
Premium Patch Types
Leather: $2.50 – $6.00
Chenille (Varsity): $5.00 – $12.00
How Quantity Affects Pricing (Most Important Factor)
| Quantity | Avg Price Per Patch |
|---|---|
| 20 pcs | Highest price |
| 50 pcs | 20–30% cheaper |
| 100 pcs | 40–50% cheaper |
| 500+ pcs | Best pricing |
Note: If your client orders 100+ patches, they will ALWAYS get the best deal.
Price by Patch Type
1. Embroidered Patch Cost
Embroidered patches are the most affordable – perfect for clothing, hats, jackets, and branding.
Price Range:
⭐ $1.20 – $3.20 per patch
Factors:
Thread coverage (50%, 75%, 100%)
Patch size
Number of colors
2. PVC Patch Cost
PVC patches cost more because they’re more durable and waterproof.
Price Range:
⭐ $1.70 – $4.00 per patch
Factors:
Thickness (2mm or 3mm)
2D or 3D molding
Backing type (Velcro increases price)
3. Woven Patch Cost
These fall between embroidered and PVC in pricing.
Price Range:
⭐ $1.30–$3.20 per patch
4. Leather Patch Cost
Most expensive due to material.
Price Range:
⭐ $2.50–$6.00
Backings & Their Cost Differences
| Backing Type | Extra Cost | Notes |
|---|---|---|
| Sew-On | $0 | Standard |
| Iron-On | +$0.10–$0.25 | Popular for clothing |
| Velcro | +$0.40–$1.00 | Tactical gear, uniforms |
| Adhesive | +$0.20 | Temporary use |
Note: Velcro has the biggest price increase.
4 Things That Increase Patch Price
- Metallic thread
- 3D puff embroidery
- Extra color changes
- Very small sizes with detail
Real Example Pricing
Example A: 3” Embroidered Patch
100 pcs → $1.80 each
500 pcs → $1.20 each
Example B: PVC Tactical Patch
100 pcs → $2.60 each
500 pcs → $1.80 each
How to Get the Best Price in Canada
First find the top patch makers in Canada then just follow this formula:
✔ Choose 3-inch size (best balance)
✔ Order 100+ pieces
✔ Avoid unnecessary details
✔ Pick standard backings
Final Thoughts: Typical Cost
Most Canadian customers spend:
👉 $120–$200 for a small order
👉 $300–$600 for medium orders
👉 $1,000–$3,500 for bulk orders
Need an Exact Quote?
We offer:
✔ Free digital mockups
✔ Free shipping in Canada
✔ No setup fees
✔ Fast delivery
